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If you are welding tight joints with no caps, then smaller diameter wire is preferred. Using thick wire with tight fittings will create higher beads, which in turn will also weaken the joint. To make it more clear, if you have a 125 amp welder or less, I would not even consider .035 wire, but with 140 amp welder I would try, it should have enough power to run 035 flux.
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2020/6/21· I''m relatively new to welding, just bought a cheap Titanium Flux 125, and i''m really happy with it so far. The welder is able to run .030 and .035 wire
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Welding wire thickness varies to account for different metals and thicknesses. Charts are available from equipment and wire suppliers, so you can select the correct diameter for each task. It''s possible to use one thickness for a wide range of jobs, and many people adopt this approach, but it''s not recommended.
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Blue Demon E71TGS Gasless Flux Core Welding Wire-(Best cheap MIG wire for mild steel) The Blue Demon is equipped with a lot of fancy derivatives and is a very user-friendly one. It gives an amazing performance and is available in a variety of sizes such as 0.030 inches, 0.035 inches, and 0.040 inches.
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